مقدمة للمشتت عالي السرعة

A high speed disperser is a type of industrial mixing equipment used for efficiently blending and dispersing materials. It consists of a powerful motor that drives a rotating shaft with a dispersing blade or impeller. The blade spins at a high speed, creating a strong shearing and mixing action within the container. This process effectively breaks down clumps and agglomerates, ensuring uniform distribution of particles and achieving a desired consistency or texture in various liquid or semi-solid products.

High speed dispersers are commonly used in industries such as paint and coatings, adhesives, chemicals, and food processing. They are particularly effective in dispersing pigments, emulsifying liquids, and dissolving solids. The adjustable speed and interchangeable blades allow for versatility in handling different viscosities and materials. High-speed dispersers are valued for their efficiency, reliability, and ability to reduce mixing time, making them essential equipment in many manufacturing processes.

SeFluid’s high speed disperser product series is very suitable for high-speed mixing and processing of dispersion. The products are widely used in various industries, such as paints, coatings, inks, cosmetics, pharmaceuticals, and agrochemicals.

تخصيص

قوة

4-110 كيلو واط

سعة الدفعة

200-7000 لتر

السرعة القصوى

1500 دورة في الدقيقة

مسافة الرفع

700-1900 ملم

كيف يعمل الموزع عالي السرعة

A high speed disperser works by utilizing the rotational motion of a motor-driven shaft with a dispersing blade or impeller. The working principle of a high speed disperser revolves around the efficient breakup of agglomerates and the homogenization of substances through the generation of intense shear forces. Here’s how it works step by step:

عملية

When the disperser is turned on, the electric motor drives the shaft, causing the rotor blade to rotate at high speeds, typically ranging from several hundred to a few thousand revolutions per minute (RPM).

Shear Force Generation

As the rotor blade spins, it creates a powerful suction that draws the material into the mixing zone between the rotor and the stationary blade. The high velocity differential between the rotating rotor and the stationary stator generates intense shear forces.

Disintegration and Dispersion

These shear forces effectively break down agglomerates and disperse particles within the mixture, promoting uniform distribution and reducing particle size. The rapid movement of the material also induces turbulent flow, further enhancing the mixing process.

التجانس

Continuous exposure to the high shear forces and turbulent flow results in thorough homogenization of the substances, ensuring a consistent product quality and improved stability.

Process Contro

High speed dispersers often feature variable speed controls, allowing operators to adjust the rotor speed according to the specific application requirements and viscosity of the materials being processed.

Benefits of High Speed Disperser

High speed dispersers offer a wide range of benefits in various industries, making them valuable tools for efficient and effective mixing and processing. Here are some key benefits:

Increased Efficiency and Production

Faster Mixing Times

High shear forces significantly reduce mixing times compared to traditional mixers, leading to increased production output and faster turnaround times.

انخفاض تكاليف العمالة

Automation capabilities minimize manual labor requirements, lowering production costs.

تحسين جودة المنتج

Uniform Particle Size and Distribution

High speed dispersers ensure consistent particle size and distribution throughout the mixture, leading to better product quality and performance.

Enhanced Stability and Shelf Life

Thorough mixing improves product stability and extends shelf life.

Improved Texture and Appearance

High shear forces create smoother textures and more visually appealing products.

Versatility and Wide Applicability

Handles a Variety of Materials

High speed dispersers can effectively mix and disperse a wide range of materials, from low to high viscosity liquids and from fine powders to coarse granules.

Suitable for Various Applications

They find applications in various industries, including food, pharmaceuticals, cosmetics, chemicals, and paints.

Additional Benefits

Reduced Energy Consumption

Compared to other mixing methods, high-speed dispersers often require less energy to achieve the desired results.

سهولة التنظيف والصيانة

Simple design facilitates easy cleaning and maintenance, reducing downtime and costs.

Advantages of SeFluid's High Speed Disperser

عملية آمنة ومريحة

Precise hydraulic control for the working head’s up/stop/down movement ensures efficient operation. Easily clean and maintain with quick-disassembly blades optimized for various viscosities and materials. Adaptable to diverse mixing needs with

كفاءة أعلى

سلسلة الموزعات عالية السرعة من SeFluid لديها سرعة تصل إلى 2930 دورة في الدقيقة، والسرعة الخطية تزيد عن 20 م / ثانية. يمكن لآلاتنا تشتيت المسحوق في السائل بالتساوي بسرعة. بسبب قوى القص العالية، فإن المادة سوف تكون مشتتة بشكل موحد وتشكل تأثير تعليق جيد.

طريقة تركيب مختلفة

Several installation options are available to cater to diverse requirements. These include floor type installation, platform type installation, and in-tank type installation, offering a range of flexible choices for customization and optimal setup.

تطبيقات المشتتات عالية السرعة

في العديد من الصناعات، يعتبر جهاز التوزيع عالي السرعة أحد المعدات الأساسية. ويستخدم على نطاق واسع وخاصة في الطلاء والطلاء والصناعات الكيماوية. فيما يلي بعض الأمثلة التطبيقية:

طلاء

إنتاج الدهانات والطلاءات والأصباغ. تشتيت ومزج المواد الخام، مثل الأصباغ والحشوات والموثقات والمذيبات، للحصول على خليط متجانس ومتسق.

Adhesives & Sealants

تصنيع المواد اللاصقة والمواد المانعة للتسرب. تشتيت وخلط المكونات المختلفة، مثل الراتنجات والمذيبات والحشوات والمواد المضافة، لإنشاء تركيبة لاصقة أو مادة مانعة للتسرب موحدة.

Cosmetics & Personal Care

إنتاج الكريمات والمستحضرات والمواد الهلامية والمستحلبات. مزج وتوزيع المكونات مثل الزيوت والمستحلبات والمكثفات والعطور، مما يضمن الحصول على ملمس ناعم ومتماسك للمنتج.

الأدوية

تحضير المعلقات والمراهم والكريمات. تشتيت المكونات الصيدلانية النشطة والسواغات والمواد المضافة الأخرى لتحقيق توزيع موحد وتعزيز استقرار المنتج.

الأغذية والمشروبات

خلط ومزج المكونات المختلفة. إنتاج الصلصات والضمادات والمايونيز ومنتجات الألبان والمشروبات وغيرها؛ تحقيق استحلاب موحد وتوزيع المكونات.

الصناعة الكيماوية

High speed dispersers are widely used for mixing and dispersing chemicals, resins and additives. They facilitate the production of chemicals to ensure consistent and efficient blending.

طلب عرض أسعار

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